QFP48 Burn in Socket for Automotive MCUs
I. Core Technical Specifications
- Package Compatibility & Electrical Performance
- Supported Packages: Designed for QFP48 (0.5mm pitch), compatible with PQFP48, TQFP48, LQFP48 variants; accommodates chip body size of 7×7mm.
- Electrical Characteristics:
- Contact resistance ≤30mΩ (initial), insulation resistance ≥1000MΩ (DC 500V), dielectric withstand voltage AC 700V/1 min.
- Supports up to 1A current for high-load automotive MCU testing.
- Mechanical Structure & Durability
- Press-down Spring Design: Beryllium copper springs (nickel-gold plated) with 30g/pin contact force ensure signal stability.
- Lifespan & Temperature Resistance:
- Mechanical endurance: 15,000 insertions (degradation <1%).
- Operating temperature: -55℃ to 175℃. Socket body material: PEI (Polyetherimide) for high dimensional stability and anti-creep performance.
II. Key HAST Test Adaptations
Materials & Sealing
- High-Temperature/Humidity Materials:
- Base material: UL94 V-0 flame retardant. Sustains >200 hours at 130℃–150℃; >5,000-hour cumulative lifespan at 135℃.
- Contacts: Gold-plated beryllium copper terminals resist oxidation in HAST environments.
- Sealing Structure:
Stainless steel frame + silicone seal ring (20% compression), leakage rate <0.1 atm/h under pressure.
Thermal & Electrical Protection
- Heat Dissipation: Integrated heat pipes/vapor chambers (<0.1℃·cm²/W thermal resistance) with external cooling maintain ±1℃ temperature uniformity at 130℃.
- Signal Integrity:
- Multi-channel isolation design (>4kVrms withstand voltage), optocouplers isolate high/low voltage signals to reduce leakage (<1μA).
- Creepage distance complies with IEC 60664 (Pollution Degree 3).
III. Automotive Validation & HAST Test Process
- Automotive Compliance
- Supports AEC-Q100 certification tests:
- Multi-stress coupling: Applies 1.2× rated voltage (e.g., 5V→6V) + 150℃, monitoring register flip rate <10⁻⁹/hour.
- Thermal cycling: -40℃–150℃. Carbon fiber supports (CTE 4.5ppm/℃) mitigate contact failure from thermal expansion.
- HAST Test Procedure
- Conditions: Per JEDEC JESD22-A110 and AEC-Q100 standards: 130℃/85% RH/2.3 atm for 96 hours.
- Anomaly Detection: Real-time data acquisition (10kSPS, ±0.05% precision) triggers alarms (<1s response) for critical drift (e.g., leakage current rise >50%).
IV. Industrial Applications & Innovations
- Case Study:
Used for MCU HAST testing
- Technical Innovations:
- AI Integration: Edge computing modules (e.g., NVIDIA Jetson) predict chip lifespan (>90% accuracy).
- Sustainability: >90% recyclable modular design, RoHS 3.0 compliant.
V. Operational Guidelines
- Pre-HAST Preparation:
- Clean contact springs before testing.
- Replace seals every 500 cycles.
- Calibration: Recalibrate temperature/humidity sensors (±2% RH precision) every 48 hours.